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Case Study: How to Fit More Cooling Performance into Less Space

source:Beijing Hengrui Hongsheng Electromechanical Equipment Co., Ltd.    Time:2026-09-08    view:5868

HENGRUI’s 3-Step Approach

Problem

Higher-density IT equipment requires more cooling, while Edge and micro data center systems are becoming increasingly compact.

Solution

Match fan performance, dimensions, pressure, and control capability to the actual cooling architecture.

Key Rule

In compact cooling systems, fan selection can influence the design of the entire system
 

When Cooling Requirements Increase, But Space Keeps Shrinking

What happens when your IT equipment needs more cooling—but you have less space to work with?

This is becoming a common challenge in Edge Computing, network infrastructure, and micro data center applications.

As more IT equipment is integrated into compact cabinets, the cooling system must deliver sufficient airflow and pressure without taking up valuable space needed for servers, networking equipment, and electrical components.

A recent Vertiv SmartCabinet application provides a practical example.

The Challenge: High Cooling Capacity in a 90 mm Wide Unit

Vertiv's SmartCabinet integrates IT equipment, electrical distribution, and cooling into a single, airtight cabinet designed for Edge computing and network nodes.

The challenge was significant:

The integrated A/C unit was only 90 mm wide.

Yet it needed to provide:

► 3.5 kW cooling capacity with 5 fans 
► 7 kW cooling capacity with 10 fans 
 Sufficient airflow and pressure within a compact space
Flexible airflow control for noise-sensitive applications
Reliable operation across a wide temperature range

In other words, the requirement was not simply to find a smaller fan.

It was to achieve high cooling performance within a very limited footprint.

The Solution: Compact Fans with High Air Performance

To address this challenge, Vertiv integrated ebm-papst AxiForce 80 fans into the cooling unit.

The compact fan design provided the performance needed while allowing the A/C unit to remain extremely narrow.

Partial project data

Pic.1 Partial project data

The compact footprint helped Vertiv reserve more valuable cabinet space for server and network equipment, while the fan's performance supported the required cooling architecture.

Performance Is Not the Only Requirement

Another important consideration was noise.

Because the AxiForce 80 supports 0–10 V speed control, the fan can operate at a lower speed when full airflow is not required.

This gives the system greater flexibility to balance:

Cooling performance ↔ Noise ↔ Operating conditions

Rather than simply designing for maximum airflow, the cooling system can be adjusted according to actual requirements.

The wide operating temperature range of -20°C to +75°C also provides additional flexibility for applications exposed to varying ambient conditions.

ebm-papst Axiforce 80

Pic.2 ebm-papst Axiforce 80

The Engineering Takeaway

This case demonstrates an important principle for compact thermal management:

A smaller fan does not necessarily mean lower cooling performance.

When airflow, pressure, dimensions, controllability, and operating temperature are properly matched, the fan can become an enabler of a more compact system architecture.

For Edge Computing and Micro Data Center applications, where every millimeter of cabinet space matters, fan selection is no longer just a component decision—it can directly influence the overall cooling design.

At Beijing Hengrui, we support Edge computing equipment manufacturers, micro data center integrators, telecom equipment manufacturers, server cabinet manufacturers, and thermal management teams with fan selection, airflow matching, and compact cooling solutions.

Working with limited installation space or high-density cooling requirements? Share your airflow, pressure, and dimensional requirements with us—we can help evaluate the right fan solution.


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